Maintenance, Replacement, and Reliability (Dekker Mechanical Engineering)

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Based on the results of research in physical asset management, Maintenance, Replacement, and Reliability: Theory and Applications introduces students to the tools for making data-driven decisions and how to use them. The book offers a solid theoretical foundation for these tools, demonstrating applications through various case studies. Firmly rooted in reality, the applications covered relate to areas such as food processing, the military, mining, transportation, steel, and petrochemical and pharmaceutical industries. Ideal for classroom use, this text features supplementary software that can be downloaded from the CRC Web site. The downloadable educational versions of software packages include: OREST, SMS, EXAKT for CBM optimization, PERDEC, Workshop Simulator, Crew Size Optimizer, and WiebullSoft.

This book can be used as a textbook for a one-semester senior undergraduate or postgraduate course on maintenance decision analysis. It provides problem sets with answers at the end of each chapter, an extensive set of PowerPoint slides covering the various chapters and appendices, a solutions manual for the problems in the book, and a bank of more than 100 examination questions. Instructors who adopt the book can obtain these resources at www.crcpress.com.

The authors approach the topic with the ideology that mathematical modeling is not a spectator sport. Their examination of the underpinning theories for formulating models and exploration of real-world applications make the book both informative and practical. It provides professors with the tools they need to easily teach their students how to transform data into information.

Maintenance, Replacement, and Reliability (Dekker Mechanical Engineering) Review

This book is an excellent choice for those who are looking for a text on real applications of simple but fundamental mathematical techniques in reliability and maintenance. Both authors have been involved in industrial projects in this field and the book is a summary of their experience over the last 33 years. Most of the examples are based on real applications and industrial case studies accomplished mostly by the first author (Andrew Jardine). You do not need advanced mathematics to understand the cases, however many mathematical concepts are explained in the appendices using a very simple language. The book starts with a nice summary of all the fundamental concepts in reliability and maintenance management. It talks shortly about soft aspects of maintenance such as TPM, RCM, Continuous improvements, etc and uses an interesting frame work to connect them to each other. In chapter two, it shows how the best time to replace a component or simple device can be found using simple mathematics. It then brings several applied examples which will help the reader to fully understand the concept and how to apply those simple but essential techniques. It talks about age based replacements and block replacements and discusses when we should choose one of them over the other. It also introduces a software that can simply do all the mathematics and find optimal replacement times. In Chapter 3, it talks about the inspections problems. It shows how we can find the best inspection policies based on simple mathematical models using different criteria such as minimization of the cost or downtime. Then it talks about the condition based maintenance modeling and shows that how we can find the best replacement policy based on condition indicators, age of the system, cost of preventive replacement, and cost of a failure. It shows some examples and defines software called EXAKT which is claimed to be well capable of finding the optimum replacement policy. In chapter four it talks about optimal replacement interval for capital equipment. It shows how we should take into account Life Cycle Costs in order to find the best time to replace the current equipment with a new one of the same type or one which is more technologically advanced. The best policy is the one that minimizes the total discounted costs over the time. It introduces two softwares called AGE/CON and PERDEC that can be used to find those optimal intervals without being worried about the mathematical burdens. Chapter 5 is titled "Maintenance Resource Requirements". It basically shows that how one can use basic queuing models to find the optimum number of spares, required manpower, machine shops, and decide whether it is better to do a job in house or contract it out.
I see this book a must read for both graduate and undergraduate students, practitioners and consultants because it creates a very strong and valuable link between world of mathematics with the one of practice.

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